Learn about Junaimei through its company development, manufacturing capabilities, quality systems and business cooperation.
R&D & MANUFACTURING
R & D-driven, lean manufacturing
As a precision chemical and new material manufacturer, Junaimei has always used technological innovation and precision manufacturing as a twin engine for development, establishing a full chain closure system from basic research and development, mid-testing to scale production, and providing systematic security for product delivery and quality stability.
Automated production linesArticle 5
Theorized maximum annual production2,000 tons
Production control systemDCS / PLC / MES
Laboratory management systemISO/IEC 17025
Research and development capacity
A continuous innovation system built around front-line formulation development, process optimization and application of technological breakthroughs to build talent, platforms and synergies with research and production.
Research and development and testing laboratoriesDaily research and development around formulation development, sample validation and process conversion.
High-level research and development team
The R & D centres bring together skilled professionals such as industry seniors, PhDs and masters, with interdisciplinary background and industrialization experience, and are able to provide customized material solutions around practical application pain spots.
Research and development and the pilot platform
The establishment of modern research and development laboratories and stand-alone pilot workshops with micro-production equipment reduced to the same proportion as the production line, and the smooth transition of laboratory results to scalable manufacturing and shorter marketing cycles for new products.
Sustained innovation and synergy
Maintaining market demand orientation and green sustainable development, maintaining a high proportion of R & D inputs each year, obtaining dozens of national inventions and practical new patents, participating in the drafting of a number of industry standards and collaborating with universities and research institutes in research and studies.
Test equipment
From the entry of raw materials to the exit plant, full life-cycle quality management is implemented, and instruments are regularly calibrated by third parties to ensure that detection results are accurate, stable and traceable.
Precision analysis
Equipment such as a gas chromatograph (GC), an efficient liquid chromatograph (HPLC), and an infrared spectrometer (FTIR) for feedstock purity, product composition and unknowns.
Physical and fluid properties
The flow properties, construction performance and physical state of products are monitored through equipment such as high-accuracy rotation viscos, fluids, fine and density meters.
Environmental and reliability tests
Configure ultraviolet/square lanterns for aging tanks, high-temperature, wet heat boxes, salt spray test boxes, and all-power pull test machines. Validation lifetimes, endile strength and weather availability.
Apply simulation tests
An application simulation test area, equipped with coating, glue and rubber application equipment, is in place to bring the experimental data into line with the actual user conditions.
Production equipment
Production bases are built in accordance with modern smart plant standards, with automated manufacturing, process control and EHS guarantees to support stable production.
Automation workshopResponsiveness, process control and on-site inspection work in tandem to ensure production stability.
Core manufacturing system5 high standard automated production line
Configure 304/316L multifunctional steel response blanks, high-speed high-speed efficient dispersors, fine sand mills with rods or turbines, and automatic weighing, filling, boxing and coded flow lines.
Reduced manual exposure, more efficient and cleaner packaging
Nanometric fineness and multi-generic production requirements
Support for scale manufacturing and flexible switching
Automation and control systems
The production line uses the DCS and PLC control system and integrates the MES manufacturing implementation system to achieve automatic release of formulation parameters, automatic error prevention of material counts and real-time monitoring of production processes, reduced human intervention and improved batch stability and consistency.
Process packages and EHS facilities
Process security
The high-accuracy conductor/cool water temperature control system guarantees response temperature control and the high power vacuum system effectively removes bubbles and moisture from the material.
Environmental and safety
Configure RTO/RCO Vocs waste gas treatment and wastewater pre-treatment systems; Production areas are designed according to the A/B standard and equipped with flammable gas alerts, blastproof electrical and fire-fighting water/foam suppression systems.
Production and delivery capacity
Based on automation equipment, flexible production organizations and warehousing logistics systems, the balance between scale orders, customized demand and global delivery efficiency.
Capacity size and resilience
The plant ' s theoretical maximum annual production reached 2,000 tons. The 5 production line is flexible and combines multiple varieties, small batch customization with small varieties and mass manufacturing.
Size and supply chain strengths
Scalable capacity helps to spread fixed manufacturing costs and improve supply chain resilience and cost stability through strategic collaboration with upstream suppliers of core raw materials.
Storage logistics security
Modern high-bay warehouses and an intelligent WMS support first-in, first-out (FIFO) stock rotation and dynamic inventory alerts. Coordinated logistics shorten delivery times and help products arrive on time, safely and intact.
Continuous upgrading of R & D and manufacturing capabilities
In the future, Junaimei will continue to build a new, trusted material manufacturing system based on a lean, innovative, development-driven vision that creates long-term value for clients with better product quality and more stable delivery.
Related information
Selection guide
This page presents a description of the production plant of polyaspartic polyurea from the material management, production organization, process control and delivery chain, which provides the basis for the buyer to verify the manufacturing and quality management information of the source plant.